Best Big Bore Kit For Crf150f

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The CRF150F has two incompatible engine generations. The 2003–2005 kick-start model is a 157 cc engine, while the 2006–2017 electric-start model is a different 149 cc engine. This is not the liquid-cooled CRF150R motocrosser. Complete, confirmed CRF150F big-bore kits are limited, so the first tier lists those kits and the second tier identifies verified build components rather than pretending each is a complete kit.

# Product Price Where to buy
1 BBR 175cc Big Bore Kit with Cam, 411-HCF-1501 $350–$500 Amazon
2 BBR 195cc Big Bore Kit, 411-HCF-1901 $230–$300 Amazon
3 BBR 195cc Big Bore Kit with High Performance Cam, 411-HCF-1920 $430–$480 Amazon
4 Maxpeedingrods 200cc Big Bore Cylinder Piston Camshaft Kit, 300200011655 $90–$150 Amazon
5 2012–2017 Honda CRF150F 200cc Piston Timing Chain Cylinder Kit $120–$220 Amazon
6 BBR 175cc Big Bore Piston Kit, 411-HCF-1505 $155–$190 Amazon
7 BBR 175cc Big Bore Gasket Kit, 411-HCF-1502 $25–$40 Amazon
8 BBR 195cc Bore Kit Replacement Piston Kit, 411-HCF-1911 $150–$180 Amazon
9 SXParts 68 mm Forged Piston Kit for CRF150F 208cc Big Bore $75–$95 Amazon
10 SXParts 70 mm Forged Piston Kit for CRF150F Big Bore $85–$105 Amazon

The picks, in detail

BBR 175cc Big Bore Kit with Cam, 411-HCF-1501
Pick 01 of 10

BBR 175cc Big Bore Kit with Cam, 411-HCF-1501

Complete-kit tier: for the 2003–2005 CRF150F only. The 67 mm, 175 cc kit bores the stock cylinder and includes piston parts, BBR performance camshaft, heavy-duty valve springs and gaskets.

  • 2003–2005 CRF150F only
  • 175 cc
  • 67 mm bore
  • camshaft and HD valve springs
  • stock-cylinder machining
Pros

  • Complete supporting valvetrain package
  • Correct for the early engine
Cons

  • Requires cylinder boring by a qualified machine shop
  • Does not fit 2006–2017 CRF150F
Price: $350–$500
BBR 195cc Big Bore Kit, 411-HCF-1901
Pick 02 of 10

BBR 195cc Big Bore Kit, 411-HCF-1901

Complete-kit tier: new cylinder-based 195 cc kit for the 2006–2017 CRF150F only. It uses a 65 mm piston and a stated 9.8:1 compression ratio.

  • 2006–2017 CRF150F only
  • 195 cc
  • 65 mm piston
  • 9.8:1 compression
  • aluminum cylinder
Pros

  • Includes its own cylinder
  • No stock-cylinder boring stated
Cons

  • No camshaft in the base kit
  • Not compatible with 2003–2005 engines
Price: $230–$300
BBR 195cc Big Bore Kit with High Performance Cam, 411-HCF-1920
Pick 03 of 10

BBR 195cc Big Bore Kit with High Performance Cam, 411-HCF-1920

Complete-kit tier: the 2006–2017 BBR 195 cc package pairing the 65 mm, 9.8:1 cylinder kit with a performance camshaft.

  • 2006–2017 CRF150F
  • 195 cc
  • 65 mm piston
  • 9.8:1 compression
  • performance camshaft
Pros

  • One package for bore and cam work
  • Uses a new cylinder
Cons

  • Fueling and valve-clearance work must be set up for the finished engine
  • Not an early-engine kit
Price: $430–$480
Maxpeedingrods 200cc Big Bore Cylinder Piston Camshaft Kit, 300200011655
Pick 04 of 10

Maxpeedingrods 200cc Big Bore Cylinder Piston Camshaft Kit, 300200011655

Complete-kit tier for 2006–2017 CRF150F models, with a 64.5 mm bore cylinder, piston, rings, gasket kit, camshaft kit and valve seals.

  • 2006–2017 CRF150F
  • 64.5 mm bore
  • cylinder, piston and rings
  • camshaft and gaskets
  • two valve seals
Pros

  • Includes cylinder and cam components
  • Explicit model-year range
Cons

  • Professional installation is recommended by the seller
  • Check piston-to-head and valve clearances during assembly
Price: $90–$150
2012–2017 Honda CRF150F 200cc Piston Timing Chain Cylinder Kit
Pick 05 of 10

2012–2017 Honda CRF150F 200cc Piston Timing Chain Cylinder Kit

Complete-kit tier sold for 2012–2017 CRF150F engines; it combines a big-bore cylinder, piston and timing chain. Confirm all supplied gasket and cam requirements with the seller before assembly.

  • 2012–2017 CRF150F
  • 200 cc stated displacement
  • cylinder and piston
  • timing chain included
Pros

  • Late-model fitment is explicitly stated
  • Timing-chain inclusion is useful during a top-end build
Cons

  • Not a substitute for measuring clearances
  • Does not fit the 2003–2005 engine
Price: $120–$220
BBR 175cc Big Bore Piston Kit, 411-HCF-1505
Pick 06 of 10

BBR 175cc Big Bore Piston Kit, 411-HCF-1505

Related-component tier, not a complete kit: 175 cc piston, rings and pin for the 2003–2005 CRF150F. It needs the correct 67 mm cylinder machining and separately selected gaskets.

  • 2003–2005 CRF150F
  • 175 cc application
  • piston, rings and pin
  • 67 mm bore application
Pros

  • Correct early-engine replacement component
  • Available with an optional gasket kit
Cons

  • Not a complete big-bore kit
  • Machine work is required
Price: $155–$190
BBR 175cc Big Bore Gasket Kit, 411-HCF-1502
Pick 07 of 10

BBR 175cc Big Bore Gasket Kit, 411-HCF-1502

Related-component tier: gasket set for the 2003–2005 BBR 175 cc conversion, used with the early-engine piston and correctly machined cylinder.

  • 2003–2005 CRF150F
  • 175 cc BBR application
  • head and base gaskets
Pros

  • Matches the early BBR conversion
  • Useful when assembling a piston-only build
Cons

  • Not a cylinder or piston kit
  • Does not make a stock engine 175 cc by itself
Price: $25–$40
BBR 195cc Bore Kit Replacement Piston Kit, 411-HCF-1911
Pick 08 of 10

BBR 195cc Bore Kit Replacement Piston Kit, 411-HCF-1911

Related-component tier: replacement piston assembly for the BBR 195 cc conversion on 2006–2017 CRF150F engines, not a standalone cylinder kit.

  • 2006–2017 CRF150F
  • 195 cc BBR conversion
  • replacement piston application
Pros

  • Correctly specific to the BBR 195 kit
  • Useful for service planning
Cons

  • Requires the matching BBR cylinder
  • Not for CRF150R or 2003–2005 CRF150F
Price: $150–$180
SXParts 68 mm Forged Piston Kit for CRF150F 208cc Big Bore
Pick 09 of 10

SXParts 68 mm Forged Piston Kit for CRF150F 208cc Big Bore

Related-component tier: forged piston, rings, pin and clips specified for a 68 mm, 208 cc CRF150F big-bore cylinder. It is not the cylinder kit itself.

  • 2006–2019 seller-stated CRF150F fitment
  • 68 mm piston
  • 208 cc big-bore application
  • forged piston, rings, pin and clips
Pros

  • Clear 68 mm/208 cc service application
  • Forged piston assembly
Cons

  • Requires a matching 68 mm cylinder
  • Verify the cylinder-head configuration selected
Price: $75–$95
SXParts 70 mm Forged Piston Kit for CRF150F Big Bore
Pick 10 of 10

SXParts 70 mm Forged Piston Kit for CRF150F Big Bore

Related-component tier: 70 mm forged piston set offered for a CRF150F big-bore build. Treat it as an engine-builder component requiring the matching cylinder and head-clearance plan.

  • 2006–2019 seller-stated CRF150F fitment
  • 70 mm piston option
  • forged piston, rings, pin and clips
Pros

  • Separate oversize option
  • Complete piston hardware set
Cons

  • Not a complete bore kit
  • Cylinder, head clearance, jetting and tuning must be verified
Price: $85–$105

Buying tips

  • Identify the engine first: 2003–2005 CRF150F and 2006–2017 CRF150F parts do not interchange. Do not use CRF150R listings for this trail-bike engine.
  • A piston-only early-engine conversion requires accurately boring the stock cylinder. A cylinder kit still requires correct torque, ring-gap, piston-to-cylinder, piston-to-head and valve-clearance checks.
  • A displacement or cam change can require carburetor jetting and ignition/fueling setup. Follow the kit maker’s instructions and have an experienced engine technician perform machining and final tuning.
  • More displacement is not universally a bolt-on gain in reliability, handling or safety. Inspect clutch, cooling, brakes and tires and use the fuel grade specified by the kit maker.

As an Amazon Associate and eBay Partner, toptenpick.com earns from qualifying purchases. Prices and availability are subject to change.

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